Sustainability has become a critical aspect of modern business operations. As the world faces increasing environmental challenges, companies are under pressure to reduce their carbon footprint and become more environmentally friendly. In manufacturing, this can be a significant task, as the industry is heavily reliant on energy and resources. However, by implementing IoT and sustainability strategies, manufacturers can not only improve their environmental impact, but also increase efficiency, reduce costs, and improve their competitive position.

One of the first steps manufacturers can take to become more sustainable is to gain an understanding of their energy and water usage. This can be done by installing retrofit sensors on site, which can provide real-time data on energy and water consumption. By analysing this data, manufacturers can identify areas where energy and water are being wasted and take steps to reduce consumption.

For example, a vinyl press bed is a piece of equipment that consumes a lot of energy due to the heaters and blowers required to operate it. By measuring the power consumption and utilisation when pressing, it is possible to determine the cost per unit and then implement changes to improve efficiency. Simple changes, such as turning off equipment that is not being used, can have a significant impact on energy consumption.

Another key area manufacturers should focus on is reducing waste. This can include waste produced during the manufacturing process, as well as waste produced in the packaging and distribution of products. By monitoring waste levels and analysing the manufacturing process, manufacturers can optimise production and reduce the amount of waste produced. In some cases, manufacturers can also reuse waste for other purposes. For example, using waste to generate energy through BioMass power or reusing waste to create other products.

Perishable products, such as food and pharmaceuticals, present an additional challenge for manufacturers. In these cases, it is essential to be able to monitor and predict when anomalous conditions might arise within refrigeration units to avoid wasting perishable products.

Another important aspect of sustainability in manufacturing is the use of predictive maintenance. Using IoT sensors to monitor equipment performance helps manufacturers identify problems before they become critical, reducing the need for costly repairs or replacements. This can reduce costs and improve equipment reliability, resulting in less consumption.

Integrating IoT and sustainability strategies in manufacturing is not just a trend but a necessary evolution in today’s business landscape. By leveraging real-time data, manufacturers can significantly reduce energy and water consumption, minimise waste, and enhance operational efficiency. Predictive maintenance further ensures equipment longevity and reliability, preventing costly breakdowns. These sustainable practices contribute to a greener planet and offer substantial financial benefits and a competitive edge in the market. By taking proactive steps now, manufacturers can lead the way in creating a more sustainable and profitable future.