Lean Daily Management
Begin your Industry 4.0 journey with a no-risk, fixed-scope offer from AWS, Siemens Mendix, Matterport and Green Custard.
Data-Driven Excellence: The Smart Factory Advantage
- Remote monitoring makes it easier to get an in-depth and real-time view of a facility
- Accelerated risk assessment helps to immediately identify process failures and potential issues to prevent incidents, hence reducing the overall downtime
- Constant access to system information combined with a live view of their facilities helps dispersed teams to remotely learn and collaborate, thereby increasing productivity and operational efficiency.
The Hidden Costs of Manual Reporting
Sticking to the status quo—the same old spreadsheets-to-email-to-spreadsheet process—is more costly than any other move an enterprise can make today.
- Unplanned downtime costs industrial manufacturers as much as $50 billion a year.
- 39% of facilities still use paper records for maintenance reports.
Manual job allocations result in reduced productivity - There is lack of real time data for monitoring LE and OEE
- An estimated 20.9% of wasted time is due to traveling to different areas in a factory, with an additional 19.8% as a result of waiting for instructions
Ongoing Support
Our experts will handle the set-up process, ensuring minimal disruption to your current operations.
Fixed-Scope Pilot Scheme
The ultimate digital twin solution includes:
1. Full 3D scan with Matterport
- 3D scan (up to 50,000 sqft) with Matterport
- Matterport Enterprise SaaS Platform and AWS Integrator for Matterport Digital Twins.
2. Lean Daily Management Suite
- Standard multi-app Mendix license for up to 5 workstations
- Includes license for AWS IoT TwinMaker.
3. Integration & Support
- Enhanced customisation services from Green Custard
- Full on-going support
4. Full sensor equipment
- All sensor equipment supplied
POV Options
Machine
- Is all equipment in good working order?
- Are there any anomalies in the KPIs?
- Is the operation being interrupted by machine problems?
Material
- Are all required materials available?
- Is the material quality adequate?
- Are waste bins being managed efficiently?
Method
- Are the defined processes being followed at all workstations?
- Are any checklists overdue?
- Is there any protocol violation?
Man
- Are all shifts covered?
- Is there any skill mismatch between workstation and worker?
- Is worker efficiency acceptable?
Green Custard will guide you through your digital twin journey, including capturing a physical space, converting it into a 3D model, and seamlessly integrating this model with real-world system data. This innovative solution can help improve operational efficiency, reduce costs, enhance overall performance, and drive sustainability goals.
Alternatively, feel free to drop our sales team an email, sales@green-custard.com, or give us a call on +44 1223 737 829.